Dell PowerEdge SC430 with 8x WesternDigital 1TB drives in RAID-6

Sometimes a man just wants to show of; this is one of those times.

My latest project was upgrading my full 2TB server (Adaptec 2410SA with 4x Seagate 750gb drives in RAID-5) to a 6TB server (Adaptec 3805 with 8x Western Digital 1TB drives in RAID-6).

Dell SC430 with installed iStar BPN-350SAS

Obviously, the Dell PowerEdge SC430 wasn’t designed for 9 drives (an extra for the OS) so it was quite challenging fitting it all on. It was made significantly easier by purchasing an iStar BPN-350SAS which allows for five 3.5″ drives to be squeezed into three 5.25″ bays. Plus it is tray-less, and looks very sleek. There was a significant problem in that the SC430 only supported two 5.12″ bays, after quite a bit of hacking the case up, I then realised that the motherboard was preventing the BPN-350SAS to fit in horizontally, with extreme luck and millimetre clearance, it did manage to fit in vertically, but with the extension of the P4 connector and two capacitors that were in the way. Refer to the following pictures.

Dell SC430 motherboard original

Dell SC430 motherboard modified

Dell SC430 showing motherboard clearance of iStar BPN-350SAS

The SC430 now had the two standard bottom hard disk drive cages and the five from the BPN-350SAS which meant I was still two drive spaces short. I removed the drive cage from a Dell Optiplex GX270, which I managed to luckily remove easily with a long stemmed drill to remove the rivets. I removed the SC430’s card fan, and riveted the GX270’s cage in place. This allowed me to still use rails for easy removal of drives. The SC430’s card fan was relocated as an exhaust fan to the back, mainly to stop BIOS from pausing on fan fault during boot-up.

Dell SC430 with new Optiplex GX270 HDD cage

Minor problems were; cable protrusion and the side panel not closing. This was fixed by using SATA power cables which had clip on connectors forming a natural right-angled connection, and also by carefully whittling the SATA cable connections so a tighter angle could be formed.

Dell SC430 cable management of 9 drives

  • Robert

    Hi there,

    I have Dell poweredge sc 430, and I am looking for some advices here, as you are only one I could find on the internet who had that type of mod, please could you tell me if there are any requirements with regards to type of hard drive you can use in sc 430, would I be able to put any SATA 1GB, do you need to modify BIOS I think I am still using A1 version however there is A4 ( still quite old) available on the Dell’s website.
    I approciate any help
    All the best!!!

  • Robert,

    I have had no problems using 1TB drives directly connected to the motherboard SATA.
    I would update to the latest BIOS thought, as there are generally fixes and improvements.

    Travis

  • David

    Hi. Great web page. I have a SC430 and wanted to connection external drives to it for use with eSATA. I looked on the diagram for the manual and it shows SATA0, SATA1, SATA2 and SATA3. Do you have any experience with using the additional SATA ports for eSTAT use? Are they active? Do they work? I ask because I don’t see eSATA mentioned in the manuals for this server. Thanks!